Week 2: Press-Fit Construction + Intro to Fusion 360

There were three main parts to this week's assignment ranging from least fun to most fun, so here they are:

Part 1: Fusion360 Tutorial

I worked through this tutorial, which was pretty helpful overall, but I did have to pause and rewind a ton because I had a hard time keeping up! It was especially useful to learn about tools like the pan button and zoom fit, as I had a really hard time navigating the area on the program.

Here's the first few shapes I created using the tutorial:


Part 2: Rendering houshold objects in Fusion 360

Here we had to take a few household objects, measure them using calipers and other tools, and create them in Fusion 360

Hydroflask

I first made a 3d model of my hydroflask water bottle. I did this by making 2d sketches of the individual parts, and then extruding parts of those sketches to bring them into 3d. One part that was difficult was measuring the amount of fillet needed to round the edges. I learned that the value entered when doing this on a cylinder is equal to the radius of the new, smaller cylinder. Here's a chart with my measurements and some pictures of the process!

description dimension
base diameter 8.5cm
base height 22cm
curve 1cm
lid diameter 6.7cm
under-lid height 2cm
lid height 2.5cm
metal circle diameter 1.5cm
top arc width 1.5cm
top arc height 6 cm
lid thickness 2mm

Roll of Tape

Next I wanted practice measuring smaller distances and working with something not totally filled in, so I used a roll of tape! I used the same method as above, and here is a table with measurements and some pictures!

description dimension
total thickness 24.8mm
inner cardboard thickness 2.19mm
inner circle diameter 31.85 mm
roll height 18.95mm
cardboard height 19.25mm

Part 3: A Press-Fit Lamp

I decided I wanted to make a larger, planned out structure rather than cutting out many pieces and putting them together afterwards, so I decided to try and make a lampshade. The idea was to have a space in the middle for a light bulb to go, and then a cool outer design holding it together. I started by testing out the material thickness by designing and print a simpler shape to make sure the pieces would fit together:


Once I had those measurements down, I sketched out the central spokes and side pieces in Fusion 360:

design

Then I had to cut out some more cardboard to fill the laser cutter:

design

Next I actually did some printing:


While it got a bit tougher on the final pieces, I finally managed to fit everything together to get a final product!

design